Rubber Roller

After spending years in Research & Development of Rubber Rollers & their compounds, with graceful experience and in depth knowledge of the field, we have introduced a trustworthy brand "RubCon" that caters to various segments of Industries.

Rubber Concept offers an unmatched value proposition when it comes to products and services specifically tailored to end use applications. Our focus on the details in this niche market has helped our customers improve roll performance and reduce maintenance down time expense. We are constantly working to refine our products, service and support to meet the ever diverse operating conditions of this industry.

Rubber Rollers Applications:

"RubCon" rubber rollers are widely used in various applications:

  • Bag Making
  • Blown Film Extrusion
  • Packaging
  • Textile
  • Glass
  • Printing
  • Lamination
  • Coating
  • Material Handling

Salient Features of "RubCon" Rubber Rollers:
  • Dimensional accuracy, Grinding tolerance up to 15 microns.
  • Uniform Hardness.
  • Excellent Surface Finish.
  • Resistance to printing chemicals, oils and ozone prevents shock and crack damage.
  • High Abrasion Resistance.
  • Excellent Metal to Rubber Bonding.
  • Dynamically Balanced.
  • Rollers free from pin holes and surface defects.
  • Custom built to suit the different running speed of the machines and local atmospheric conditions.
  • Rubber Compounds free from foreign particles, to avoid any damage to adjacent systems.
Material of Rubber Rollers:

Our team of specialists offers an extensive background in engineering, covering chemistry and the capability to design coverings to meet the most demanding applications. We can insure our customers to get the most suitable covering for the specified application with our own experience. This technical expertise and the extensive understanding of roll applications and requirements remains the most important distinguishing characteristic of the company.

  • Silicone Rubber
  • Nitrile Rubber
  • EPDM Rubber
  • Chloroprene Rubber (Neoprene Rubber)
  • Polyurethane (PU)
  • Hypalon (CSM ) Rubber
  • Carboxylated Nitrile Rubber
  • Natural Rubber
Rubber Rollers Manufacturing:

Rubber Concept manufactures Rubber Rollers, mainly by moulding process, under high hydraulic pressure, which ensures compact microstructure thus longer life and durability. High Hydraulic pressure ensures excellent Rubber to Metal contact thus reduce the chances of bonding failure and entrapment of air. Electronic temperature controller ensures uniform curing of Rubber over entire length of rolls thus reduce the variations. Rubber concept has developed various dies and moulds in the diameter range of 15 - 110 mm and length range of 100 – 1100 mm. Bigger sized rolls are manufactured in the autoclave under steam pressure.

  • The technical expertise and the extensive understanding of roll engineering remains one of the distinguishing characteristics of Rubber Concept. We offer a wide array of roll engineering capabilities for numerous industries and applications.

  • Rubber Concept designs and manufacture precisely machined quality cores. All cores are machined to center axis. Rubber Concept emphasize that latest engineering codes and practices are adopted during production process from material selection, machining, assembly and welding. For the fabrication of core, high grade steel material is selected for fabrication. Seamless pipes of proper wall thickness are used. The shafts are shrink-fitted into pipe. The final assembly is machined on lathes as a single component.

  • At Rubber Concept, we believe rolls must be dynamically balanced in order to function properly. This is essential to the proper function of the roll in applications where rolls operate at elevated operating speeds. The center of axis of a roller must lie along the axis of rotation. Imbalance causes premature excessive wear of machine parts. It can cause uneven wear and rolls to heat-up in service. Imbalance forces soar as machine speeds increase. Imbalance can cause premature bearing failure. Depending on the customer requirements, we carry out dynamic balancing of roller to ensure hassle free long life of operations.

  • In printing industry, Quality of printing depends on Printing Ink, Paper and Rubber Roller Quality, while the most important factor for Rubber Roller quality is its finishing. Understanding this, Rubber Concept uses cylindrical grinding method for its roll, which gives best finishing, giving dimensional accuracy as low as 10-15 microns. Our cylindrical grinded rollers give much better value for money in terms of quality and life compared to other conventional grinding method.

Different types of Rubber Roller produced at Rubber Concept are:

Silicone Rubber Roller:
  • Hardness Range: 25 Shore A to 85 Shore A
  • Selection of High Thermal Stability, High Strength, High Tear Silicone Rubber
  • Excellent Rubber to Metal bonding
  • Manufacturing under precise control of parameters and cleanliness to avoid any foreign particles
  • Best suited for Sealing application
Nitrile Rubber Roller:
  • Hardness Range: 45 – 95 Shore A
  • Specific compound for different application, be it printing, packaging, textile, coating or material handling etc.
  • High Abrasion resistance and oil resistance
EPDM Rubber Roller:
  • Hardness Range: 50 Shore A to 85 Shore A
  • Compounded for moderate temperature resistance and excellent solvent resistance.
  • Best suited for coating application
Polyurethane Rubber Roller:
  • Hardness Range: 70 Shore A to 85 Shore A
  • Excellent Abrasion Resistance.
  • Excellent Rubber to Metal Bonding
Grooved Rubber Roller:

Many type of grooved rubber rolls are available as per specific requirement like diamond grooved rolls, helical grooved rolls, straight grooved rolls, Spiral grooved rolls etc. Grooving of rolls are controlled by various types of CNC machined jigs and fixtures

Rubber Roller Images
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Rubber Roller
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Rubber Roller Grovved

Tags: Rubber Roller , Silicone rubber roller, Nitrile rubber roller, Neoprene rubber roller, Natural rubber roller, EPDM rubber roller, Polyurethane (PU) rubber roller
Materials: Silicone Rubber Products , Nitrile Butadiene Rubber , Polychloroprene (Neoprene) Rubber , EPDM Rubber, Natural Rubber, Polyurethane Rubber (PU)